Thursday 10 November 2016

ABRASIVE WATER-JET CUTTING by MOSES DHILIP KUMAR

ABRASIVE WATER-JET CUTTING BY MOSES DHILIP KUMAR



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               Abrasive water jet cutting is an extended version of water jet cutting; in which the water jet contains abrasive particles such as silicon carbide or aluminium oxide in order to increase the material removal rate above that of water jet machining. 


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Almost any type of material ranging from hard brittle materials such as ceramics, metals and glass to extremely soft materials such as foam and rubbers can be cut by abrasive water jet cutting.


WORKING PRINCIPLE :        
          
  The narrow cutting stream and computer controlled movement enables this process to produce parts accurately and efficiently. This machining process is especially ideal for cutting materials that cannot be cut by laser or thermal cut. Metallic, non-metallic and advanced composite materials of various thicknesses can be cut by this process. This process is particularly suitable for heat sensitive materials that cannot be machined by processes that produce heat while machining. 

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                              The schematic of abrasive water jet cutting is similar to water jet cutting apart from some more features underneath the jewel; namely abrasive, guard and mixing tube. In this process, high velocity water exiting the jewel creates a vacuum which sucks abrasive from the abrasive line, which mixes with the water in the mixing tube to form a high velocity beam of abrasives.
                  

Advantages of abrasive water jet cutting
·         In most of the cases, no secondary finishing required
·         No cutter induced distortion
·         Low cutting forces on work pieces
·         Limited tooling requirements
·         Little to no cutting burr
·         Typical finish 125-250 microns
·         Smaller kerf size reduces material wastage
·         No heat affected zone
·         Localities structural changes
·         No cutter induced metal contamination
·         Eliminates thermal distortion
·         No slag or cutting dross
·         Precise, multi plane cutting of contours, shapes, and bevels of any angle.


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                                                                                          THANK YOU DEAR READERS 

Wednesday 9 November 2016

ALTERNATE FUELS – BIODIESEL BY MOSES DHILIP KUMAR

                                                  Image result for biodiesel
                                                                                                        BY      MOSES DHILIP KUMAR

                                                        The Recent depletion and fluctuation in prices due to uncertain supplies for fossil fuel, make us to search renewable, safe and non-polluting sources of energy.  India is not self sufficient in petroleum and has to import about two third of its requirements. Presently Indian Government spend Rupees 90,000 crores for petroleum fuel and annual consumption is around 40 millions tons.
                                                           One of the solutions to the current oil crisis and toward off any future energy and economic crunch is to explore the feasibility of substitution of diesel with an alternative fuel which can be produced in our country on a massive scale to commercial utilization.  Indian Government, research institution and  automobile industries are taking interest on bio-diesel from various non-edible oil bearing trees like Jatropha, Karanji, Mahua & Neem.  
                                                     As India is short of edible oils even for human consumption and since the cost of edible oil is also very high, it is preferable to use non-edible oils.  Jatropha curcas is one of the prospective bio-diesel yielding crops.   This paper highlights our work on alternate fuels and the importance of choosing jatropha. It reduces pollution drastically in terms of sulphates and carbon mono-oxide. To start with, we reduced the viscosity problem faced to a large extent by carrying out the transesterification process in our chemistry laboratory. we also studied the cost factor involved in the usage of jatropha. Performance test was conducted on an electrical loaded diesel engine and a study on the emissions was made using  Exhaust Gas Analyser in our thermal laboratory.
                                                                      The pollution levels came down drastically and performance was better with various blends of jatropha and diesel.



PROBLEMS OF USING JATROPHAImage result for JATROPHA

     The major problem in using the raw jatropha oil will be choking of the filter and other parts of the engine. Further, due to its high viscosity, raw jatropha oil can cause a lot of trouble during cold seasons. Also, the following major problems could be faced.
Due to higher density of jatropha oil, the atomization in combustion becomes difficult.
Poor volatility accounts for improper vaporization and ignition incapability. This also cause thermal cracking resulting in heavy smoke emissions and carbon deposits in the engine. Also the durability of the engine will be affected
The presence of wax contents in the oil causes formation of gum in the combustion chamber
               The above mentioned difficulties cause fluctuation of load after some period of    operation and ultimately lead to breakdown of the engine. Hence it is difficult to use Jatropha oil without further processing as fuel in a direct injection engine. It either requires the oil to be processed further or some modifications should be made in the engine. The viscosity of oil was reduced by the trans esterification process.

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dear readers experiments under process next post i will post all chemical process  stay with  me   




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Wednesday 11 June 2014

EXHAUST POWERED AUTOMOBILE AIR-CONDITIONER


EXHAUST POWERED AUTOMOBILE AIR-CONDITIONER 


 

In today’s world, the rising oil prices is a matter that is really bothersome for all the automobile manufacturers and as well as to the end users. The fuel reserves are also fast depleting and we’re left with no means to replenish this highly precious driving force that powers each and every sphere of life either directly or otherwise. It is indeed perturbing that today’s trend of fuel consumption when extrapolated says that all these would last only for a few decades. Because of fast depleting fossil fuel resources and environment one way to secure our future is to use our resources as economically as possible.
         


   The project titled “Exhaust powered automobile air conditioning” deals with the efficient way of running the ac compressor of the automobile with the aid of the exhaust gas. This project works on the theme of turbocharger in which a low pressure high speed turbine is placed in the exhaust gas manifold. The exhaust gas from the engine is made to rotate the turbine where the thermal power of exhaust gas is converted into rotary motion through turbine. This rotary motion from turbine is given to the turbocharger compressor which compresses the refrigerant vapor. So through this air conditioning effect is obtained without loss of any crankshaft power.   
            

Generally by using ac in vehicle there is considerable drop of mileage of the vehicle. But by applying this principle there is no drop of mileage. Moreover the fuel is used more efficiently and economically. The crankshaft power is saved and this power is used in increasing the power of the vehicle. Owing to lesser fuel intake, the exhaust emissions will also be considerably reduced thereby avoiding much of unburnt hydrocarbons let out into the air. Thus by implementing this project we can ensure better fuel and environmental conditions.


NEED FOR THIS PROJECTS
            Our prime aim is to increase the mileage of vehicles especially petrol engine vehicles. By this we can save fuel economy from 15 to 20% and also we are conserving the waste exhaust power in a best way using turbocharger. Because 45% of the fuel energy is wasted through waste exhaust gas.
And also we need to equalize the performance of both air conditioned and non air conditioned(A/C & non  A/C ) vehicles. We reduce the the exhaust pollution (NOx,SOx etc...) since there is no utilisation of fuel for Air Conditioning.


MAIN THEME

            As we know that in a turbocharger, the exhaust gas strikes the turbine (low pressure high speed turbine) and makes it to rotate the shaft. At the other end of shaft an impeller is mounted within the casing which compresses the atmospheric air to engine inlet, which increases the 35% of engine power(boost power).It compresses the air and gives boost pressure of 40psi.Since the type bearing used is Anti-friction bearing with negligible friction losses and also the type of coupling used is fluid coupling so there is a good power transmission with very high speed ranging from 30,000 to  90,000 RPM.
Likewise , Our innovative idea is about the application of this turbocharger compressor instead of A/C compressor in automobiles. so that we have made the A/C compressor to run just by using exhaust gas.

Monday 9 June 2014

RENEWABLE ENERGY SOURCES

 by Er moses.j




                            Renewable energy is energy which comes from natural resources such as sunlight, wind, rain, tides, and geothermal heat, which are renewable (naturally replenished). In 2008, about 19% of global final energy consumption came from renewables, with 13% coming from traditional biomass, which is mainly used for heating, and 3.2% from hydroelectricity. New renewables (small hydro, modern biomass, wind, solar, geothermal, and biofuels) accounted for another 2.7% and are growing very rapidly. The share of renewables in electricity generation is around 18%, with 15% of global electricity coming from hydroelectricity and 3% from new renewables.
Wind power is growing at the rate of 30% annually, with a worldwide installed capacity of 158 gigawatts (GW) in 2009, and is widely used in Europe, Asia, and the United States. At the end of 2009, cumulative global photovoltaic (PV) installations surpassed 21 GW and PV power stations are popular in Germany and Spain. Solar thermal power stations operate in the USA and Spain, and the largest of these is the 354 megawatt (MW) SEGS power plant in the Mojave Desert.The world's largest geothermal power installation is The Geysers in California, with a rated capacity of 750 MW. Brazil has one of the largest renewable energy programs in the world, involving production of ethanol fuel from sugar cane, and ethanol now provides 18% of the country's automotive fuel Ethanol fuel is also widely available in the USA.
While many renewable energy projects are large-scale, renewable technologies are also suited to rural and remote areas, where energy is often crucial in human development. Globally, an estimated 3 million households get power from small solar PV systems. Micro-hydro systems configured into village-scale or county-scale mini-grids serve many areas.More than 30 million rural households get lighting and cooking from biogas made in household-scale digesters. Biomass cookstoves are used by 160 million households.
Climate change concerns, coupled with high oil prices, peak oil, and increasing government support, are driving increasing renewable energy legislation, incentives and commercialization. New government spending, regulation and policies helped the industry weather the global financial crisis better than many other sectors.
Ø  Renewable energy replaces conventional fuels in four distinct areas: power generation, hot water/ space heating, transport fuels, and rural (off-grid) energy services.
  • Power generation. 
  •                          Renewable energy provides 18 percent of total electricity generation worldwide. Renewable power generators are spread across many countries, and wind power alone already provides a significant share of electricity in some areas: for example, 14 percent in the U.S. state of Iowa, 40 percent in the northern German state of Schleswig-Holstein, and 20 percent in Denmark. Some countries get most of their power from renewables, including Iceland (100 percent), Brazil (85 percent), Austria (62 percent), New Zealand (65 percent), and Sweden (54 percent).
  • Heating.
  •                          Solar hot water makes an important contribution in many countries, most notably in China, which now has 70 percent of the global total (180 GWth). Most of these systems are installed on multi-family apartment buildings and meet a portion of the hot water needs of an estimated 50–60 million households in China. Worldwide, total installed solar water heating systems meet a portion of the water heating needs of over 70 million households. The use of biomass for heating continues to grow as well. In Sweden, national use of biomass energy has surpassed that of oil. Direct geothermal for heating is also growing rapidly.
  • Transport fuels.
  •                    Renewable biofuels have contributed to a significant decline in oil consumption in the United States since 2006. The 93 billion liters of biofuels produced worldwide in 2009 displaced the equivalent of an estimated 68 billion liters of gasoline, equal to about 5 percent of world gasoline production.

Wind power:

                                Airflows can be used to run wind turbines. Modern wind turbines range from around 600 kW to 5 MW of rated power, although turbines with rated output of 1.5–3 MW have become the most common for commercial use; the power output of a turbine is a function of the cube of the wind speed, so as wind speed increases, power output increases dramatically.Areas where winds are stronger and more constant, such as offshore and high altitude sites, are preferred locations for wind farms. Typical capacity factors are 20-40%, with values at the upper end of the range in particularly favourable sites.
Globally, the long-term technical potential of wind energy is believed to be five times total current global energy production, or 40 times current electricity demand. This could require wind turbines to be installed over large areas, particularly in areas of higher wind resources. Offshore resources experience mean wind speeds of ~90% greater than that of land, so offshore resources could contribute substantially more energy.
Wind power is renewable and produces no greenhouse gases during operation, such as carbon dioxide and methane, and consumes very little land area.
 Hydropower:
                        Grand Coulee Dam is a hydroelectric gravity dam on the Columbia River in the U.S. state of Washington. The dam supplies four power stations with an installed capacity of 6,809 MW and is the largest electric power-producing facility in the United States.Energy in water can be harnessed and used. Since water is about 800 times denser than air,[24][25] even a slow flowing stream of water, or moderate sea swell, can yield considerable amounts of energy. There are many forms of water energy:

Solar energy:

                                Solar energy is the energy derived from the sun through the form of solar radiation. Solar powered electrical generation relies on photovoltaics and heat engines. A partial list of other solar applications includes space heating and cooling through solar architecture, daylighting, solar hot water, solar cooking, and high temperature process heat for industrial purposes.
Solar technologies are broadly characterized as either passive solar or active solar depending on the way they capture, convert and distribute solar energy. Active solar techniques include the use of photovoltaic panels and solar thermal collectors to harness the energy. Passive solar techniques include orienting a building to the Sun, selecting materials with favorable thermal mass or light dispersing properties, and designing spaces that naturally circulate air.

Biomass:

                          Biomass (plant material) is a renewable energy source because the energy it contains comes from the sun. Through the process of photosynthesis, plants capture the sun's energy. When the plants are burned, they release the sun's energy they contain. In this way, biomass functions as a sort of natural battery for storing solar energy. As long as biomass is produced sustainably, with only as much used as is grown, the battery will last indefinitely.
In general there are two main approaches to using plants for energy production: growing plants specifically for energy use, and using the residues from plants that are used for other things. The best approaches vary from region to region according to climate, soils and geography.

 Biofuel:

                                 Information on pump regarding ethanol fuel blend up to 10%, California.
Liquid biofuel is usually either bioalcohol such as bioethanol or an oil such as biodiesel.
Bioethanol is an alcohol made by fermenting the sugar components of plant materials and it is made mostly from sugar and starch crops. With advanced technology being developed, cellulosic biomass, such as trees and grasses, are also used as feedstocks for ethanol production. Ethanol can be used as a fuel for vehicles in its pure form, but it is usually used as a gasoline additive to increase octane and improve vehicle emissions. Bioethanol is widely used in the USA and in Brazil.
Biodiesel is made from vegetable oils, animal fats or recycled greases. Biodiesel can be used as a fuel for vehicles in its pure form, but it is usually used as a diesel additive to reduce levels of particulates, carbon monoxide, and hydrocarbons from diesel-powered vehicles. Biodiesel is produced from oils or fats using transesterification and is the most common biofuel in Europe.
Biofuels provided 1.8% of the world's transport fuel in 2008.
The major advantage of biofuels emerges from their minor impact on the carbon cycle in nature. While fossil fuels add carbon to the carbon cycle, biofuels recycle the carbon via the path of plants - biofuel - atmospheric carbon dioxide - plants.

 Geothermal energy:

                          Geothermal energy is energy obtained by tapping the heat of the earth itself, both from kilometers deep into the Earth's crust in volcanically active locations of the globe or from shallow depths, as in geothermal heat pumps in most locations of the planet. It is expensive to build a power station but operating costs are low resulting in low energy costs for suitable sites. Ultimately, this energy derives from heat in the Earth's core.
Three types of power plants are used to generate power from geothermal energy: dry steam, flash, and binary. Dry steam plants take steam out of fractures in the ground and use it to directly drive a turbine that spins a generator. Flash plants take hot water, usually at temperatures over 200 °C, out of the ground, and allows it to boil as it rises to the surface then separates the steam phase in steam/water separators and then runs the steam through a turbine. In binary plants, the hot water flows through heat exchangers, boiling an organic fluid that spins the turbine. The condensed steam and remaining geothermal fluid from all three types of plants are injected back into the hot rock to pick up more heat.
The geothermal energy from the core of the Earth is closer to the surface in some areas than in others. Where hot underground steam or water can be tapped and brought to the surface it may be used to generate electricity. Such geothermal power sources exist in certain geologically unstable parts of the world such as Chile, Iceland, New Zealand, United States, the Philippines and Italy. The two most prominent areas for this in the United States are in the Yellowstone basin and in northern California. Iceland produced 170 MW geothermal power and heated 86% of all houses in the year 2000 through geothermal energy. Some 8000 MW of capacity is operational in total.
There is also the potential to generate geothermal energy from hot dry rocks. Holes at least 3 km deep are drilled into the earth. Some of these holes pump water into the earth, while other holes pump hot water out. The heat resource consists of hot underground radiogenic granite rocks, which heat up when there is enough sediment between the rock and the earths surface. Several companies in Australia are exploring this technology.

 



At the end of 2009, worldwide wind farm capacity was 159,213 MW,[36] representing an increase of 31 percent during the year,[3] and wind power supplied some 1.3% of global electricity consumption.[37] Wind power accounts for approximately 19% of electricity use in Denmark, 9% in Spain and Portugal, and 6% in Germany and the Republic of Ireland.[38]
Top 10 wind power countries
Country
Total capacity
end 2009 (MW)
Total capacity
June 2010 (MW)
United States
35,159
36,300
China
26,010
33,800
Germany
25,777
26,400
Spain
19,149
19,500
India
10, 925
12,100
Italy
4,850
5,300
France
4,521
5,000
United Kingdom
4,092
4,600
Portugal
3,535
3,800
Denmark
3,497
3,700
Rest of world
21,698
24,500
Total
159,213
175,000

 New generation of solar thermal plants:

Large solar thermal power stations include the 354 megawatt (MW) Solar Energy Generating Systems power plant in the USA, Solnova Solar Power Station (Spain, 150 MW), Andasol solar power station (Spain, 100 MW), Nevada Solar One (USA, 64 MW), PS20 solar power tower (Spain, 20 MW), and the PS10 solar power tower (Spain, 11 MW).
The solar thermal power industry is growing rapidly with 1.2 GW under construction as of April 2009 and another 13.9 GW announced globally through 2014. Spain is the epicenter of solar thermal power development with 22 projects for 1,037 MW under construction, all of which are projected to come online by the end of 2010.In the United States, 5,600 MW of solar thermal power projects have been announced.In developing countries, three World Bank projects for integrated solar thermal/combined-cycle gas-turbine power plants in Egypt, Mexico, and Morocco have been approved.